Belt conveyors are the most valuable pieces of equipment in a food processing plant, conveying things from heavy product containers to individual potato chips for frying. The versatile machines are relatively simple and, when bought from a quality manufacturer, are pretty reliable.
However, no preventive maintenance belt conveyor is immune from problems. Conveyor belt slippage, motor burnout, and broken components can happen from regular wear and tear or can occur when you misuse it.
Keep The Belt Conveyor In Good Shape
Keeping your conveyor belt running at optimal efficiency for years is possible by following some tips below:
Select The Right Conveyor
The first place to initiate is to select the suitable conveyor for your specific application. The weight of your product, the speed, and direction you want to move the product, whether you need metal detection, weighing, or sorting, are all factors to be considered when investing in a belt conveyor.
You can talk to the experts at a conveyor manufacturing company to determine what you want for your product and application. An additional bonus: consider getting a conveyor belt that can handle more than what you require. It allows you to increase production without tearing out the conveyor belt.
Keep Your Conveyor Belt Clean
Cleaning your preventive maintenance belt conveyor is for more than just food safety. A dirty conveyor belt, especially on the underneath, is more likely to slip, decreasing the conveyor’s weight-carrying ability. Similarly, build upon the conveyor belt parts, such as conveyor belt rollers, can -reduce belt and motor life. Regularly cleaning your conveyor belt will help lengthen the life of your conveyor.
Consider financing in a conveyor equipped with the easy-clean component, like belt scrapers, belt lifters, CIP systems: all designed to regularly clean the conveyor belt without the time and energy of undoing your belt.
Keep The Conveyor Motor Clean
A conveyor motor covered with dust, grease, dirt, or food byproduct often reasons the fan vents to clog and can cause the belt motor to overheat. An overheated engine can eventually burn out and need replacement. You ensure your sanitation team is regularly cleaning the conveyor motor to avoid overheating.
Check Your Conveyor Bearings
Regularly examine the bearings on your conveyor system. Loose or dry bearings are a vital cause of conveyor belt breakdown, and you should periodically lubricate during your regular maintenance processes. Moreover, you can invest in self-aligning sealed bearings that need little to no lubrication.
If you have a bearing that needs lubrication, ensure that you clean off any lubricant that came in contact with your conveyor belt. Some oils will damage your conveyor belt if left on excessively long.
Check The Pulley Alignment And Wear
The pulley alignment plays a significant role in keeping your conveyor belt running correctly. An adequately aligned pulley generates matching belt tensioning on either side of the conveyor belt’s cross-section – which is compulsory to extend the life of your conveyor belt. When the conveyor pulley is out of alignment or is worn out unevenly, the belt tensioning will be equal, and you will start to see premature stretching on one side, causing you to want a new conveyor belt sooner.