Correct belt tracking of the belt is essential. Most conveyor belts are ready with PVC or PU belts. These conveyor belts need to be installed and tracked appropriately after the first system installation. A lot of people do it with every conveyor before it leaves the industrial unit. Therefore no significant adjustments are necessary after the conveyor is set up on-site. You must double-check the conveyor belt’s tracking before the conveyor system starts production. It is a good idea to check if the conveyor belt tracking is correct periodically; you may concern with the near conveyor belting Distributor for checking. It will significantly increase the serviceable lifetime of any conveyor belt.
Conveyors are deliberate with heavy-duty drive and idler rollers. These conveyor rollers are slightly crowned according to the conveyor belt manufacturer’s specifications. All conveyors have belt stretch or tracking adjustment bolts on either side of the conveyor idler rollers. To adjust system tracking, loosen the bolt that grasps the idler side-plates in position and tighten the alteration bolt on the side the conveyor belt is moving towards too. In other words, if the conveyor belt is too far on the left, tighten the left tuning bolt. The amount of tension desired depends on the size and speed of the conveyor belt. In general, the conveyor belting Distributor said that only minor adjustments is necessary. A quarter-turn of the adjustment bolt can create a huge difference. So, you can be careful not to overcompensate. Give the conveyor belt a bit of time to settle in its place and make fine adjustments if compulsory. After the conveyor belt has settled in, do not forget to tighten the side plates. Some conveyor specialists observe a periodical check to ensure the tracking is still okay.
Tracking of a conveyor belt on a system is usually done via slightly crowned rollers. The approach works fine in most applications, and conveyors utilize this approach on all regular conveyors. There are, however, some circumstances where this approach is not reliable, and other solutions want to be implemented. Conveyor belts with a width to length ratio of less than 1:2, for instance, cannot track appropriately with crowned rollers—conveyor belts where the direction of travel changes should not rely on crowning.
The Smart Strategy – A Conveyor System With A Tracking Strip
It is possible to order belt conveyors system online where the belts themselves are fully directed. You can do it via a tracking strip joined onto the underside of the conveyor belt, which in turn works in the base extrusion T-slot and a place groove machined into the rollers. The feature offers the opportunity to incorporate standard belt conveyors into an automation solution, which up to now must have demanded the usage of a modular belt conveyor. In most circumstances, those are substantially more expensive.
With clever and innovative solutions like the fully tracked belt conveyors, several online conveyor sellers’ shops can help you save money. Fully guided conveyor belts can still be shipped within two working weeks, fully collected!