Conveyor belting systems help manufacturing facilities save lots of time, effort, and resources by automating production operations. Here are five simple ways to optimize belting conveyor operations and boost your productivity.
Easy to install, operate, and maintain, conveyor belts come with many advantages for manufacturing operations. To maximize conveyor productivity, cut labor costs, and reduce injury risk, industries should consider numerous factors while keeping safety forward.
Maintenance Is The Key To Maximizing ROI
The simple way to avoid unexpected failures while optimizing performance is to perform preventive conveyor belt maintenance regularly, check belt lubrication regularly, and replace denigrated parts on time.
Find Fixes To Common Problems
Unexpected disappointments and replacements are very heavy to budget, but you can easily avoid this issue if you know about common conveyor belt issues and their solutions like:
- An unexpected shut down for no apparent reason.
- Accumulation of packages in a single area
- The drive keeps working, but the conveyor belt is stationary in one position.
- The load does not accumulate in one or more areas.
If you can resolve all these belting issues yourself, you can end up saving your time and money. Many times, these conveyor maintenance issues occur due to improper services, overloading, lack of attention. You can eliminate the overloading issue as it causes mistracking with training and intelligent load distribution. Always check these few things at your end before you call for the conveyor belting service.
Calculate The Weight on the belt
Specification error is one of the most common conveyor belting problems as, in the absence of detailed information of weight, the belt’s performance gets adversely affected. You need to always examine the loaded weight by making a list of all the units that place on the conveyor belt system and consider their size, shape and form, dimensions, orientation, and position on the conveyor. All of these essential things need to be considered in advance to ensure smooth, uninterrupted tasks.
Check Conveyor Belt’s Performance
Once you install a new conveyor system and your facility is all set for production, you must fine-tune all the controls and confirm that you are not missing any mechanical issues. Visually inspect the entire conveyor belt system to guarantee that every pull-stop is manageable, safety stickers are visible, and junction boxes are shut. For the conveyor belt maintenance, test the system’s functioning by placing few items on it and looking for ostensible flaws to ensure that containers do not hang up midway and all merges are working correctly. When it is time to load the conveyor belt examine how the conveyor system handles a huge throughout the process and see if you can detect any bottlenecks in the conveyor system early on.
Train For Conveyor Belt Safety
Conveyor system safety and ergonomic material handling are essential to preventing excessive injuries and conveyor risks. You can provide training to your workers to ensure their safety, so coach all new employees on using operator, switches, emergency stops, and how to perform belting maintenance and other mechanical processes.